Maersk Logistics
Singapore Fashion Fulfillment Center
Maersk Logistics
Hai Robotics delivered a high-density automation solution to support Maersk, a global integrated logistics company, in managing complex fashion fulfilment across both B2B and e-commerce channels. The warehouse is designed to handle over 30,000 ～40,000 SKUs with high throughput while providing flexible fulfilment for wholesale and retail operations.
The Challenge
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High SKU count and fluctuating demand in fashion logistics.
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Need for accurate picking for both B2B (multiple units per orderline to retail ) and B2C (individual items to consumers).
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Maximizing storage density within limited warehouse footprint.
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Ensuring safe and compliant operations at picking heights exceeding 10 metres.
The Solution
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Robotics Deployment: 49 A42T robots for vertical storage retrieval + 110 AMRs for horizontal transport to workstations.
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Goods-to-Person Automation: Direct tote delivery reduces manual handling and picking errors.
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Flexible Fulfilment: Convertible workstations and put-wall systems support dynamic allocation between B2B and B2C workflows.
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Data-driven Optimisation: Real-time SKU tracking, predictive maintenance, and workflow simulations to optimise throughput and storage.
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Safety & Compliance: Robust racking, enhanced flooring, fire safety integration, and automated evacuation support.
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System Integration: Full connection with the client’s warehouse management system, validated via virtual environment prior to installation.
Highlights
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High Throughput: Handles 1,000+ totes per hour with strict order sequencing.
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Maximized Storage Density: Narrow aisles and full use of vertical space.
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Reduced Manual Handling: Streamlined processes with fewer human touch points.
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Scalable & Flexible: Adapts to changing order volumes and fluctuating demand.
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Operational Transparency: Continuous monitoring of system performance, SKU movement, and predictive maintenance.
Outcome
The warehouse demonstrates how robotics can manage the growing complexity of fashion supply chains, delivering both speed and accuracy while remaining flexible to adapt to market demand. The hybrid vertical + AMR solution provides a scalable model for modern apparel distribution centres worldwide.
Bring This Success to Your Operation
See how HaiPick System 3 can deliver similar results in your warehouse. Explore our Virtual Warehouse and discover what’s possible before implementing automation.