Masterparts
Automotive Distribution Facility
20,000+
storage locations for approximately 12,000 SKUs
Up to 70%
increase in storage density
80+
Load carriers per hour
3-Year
Expected ROI, with long-term scalability built in
PBSA
PBSA is a South African-based systems integrator focused on delivering advanced supply chain and warehouse automation solutions. With extensive experience in logistics technology deployment, PBSA partners with leading global providers to bring cutting-edge innovations to Southern African businesses.
Masterparts
Masterparts is one of South Africa’s leading distributors of automotive spare parts, supplying workshops, dealerships, and independent repair centers across the country. As customer demand and SKU variety continued to grow, the company faced increasing pressure to improve operational efficiency while maximizing the use of existing warehouse space.
Prior to automation, warehouse operations relied heavily on manual processes, resulting in limited storage optimization, slower picking speeds, and frequent picking errors. The growing complexity of spare parts fulfillment also created challenges in maintaining operational accuracy and supporting long-term business growth.
To address these issues, Masterparts turned to PBSA for a future-ready automation solution capable of supporting high-density storage and fast-paced fulfillment operations.
Solution Overview
PBSA partnered with Hai Robotics to develop a tailored automation solution based on the HaiPick System 1, selected for its modularity, operational precision, and adaptability to high-mix, high-load environments commonly found in automotive spare parts logistics.
The solution is deployed within a dedicated 1,100 sqm automation area and includes:
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4 HaiPick A42TD-G-E1 ACRs
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Picking height of up to 12 meters
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20,000+ storage locations
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Approximately 12,000 SKUs supported
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2 charging stations
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HaiQ software for intelligent system orchestration
Designed with scalability in mind, the system enables Masterparts to optimize warehouse space while establishing a structured and highly efficient fulfillment environment.
Solution Highlights
The HaiPick System 1 solution is designed to help Masterparts improve storage efficiency, operational accuracy, and fulfillment responsiveness while supporting future business growth.
- Increased Storage Density：By utilizing vertical space more effectively through high-density automation, the system delivers a projected 70% increase in storage density compared to previous manual operations.
- Improved Fulfillment Performance：The solution is designed to support throughput capacity of up to 80 totes/cartons per hour, helping accelerate order processing and improve overall warehouse responsiveness.
- Higher Accuracy and Reduced Manual Dependency：Automated goods-to-person workflows reduce manual searching and handling, improving picking accuracy while minimizing operational inefficiencies.
- Scalable Infrastructure for Future Growth：The modular architecture of HaiPick System 1 enables future expansion through the addition of robots, racks, and workstations as operational requirements evolve.
Testimonials
“This is more than just a technology deployment, it’s a strategic step in reshaping how South African warehouses can operate by utilizing automation,” said Ettienne Meyburgh, Chief Sales Officer at PBSA. “We’re proud to bring this level of automation to the local market in partnership with Masterparts. Together with Hai Robotics, we’re setting a new benchmark for operational excellence in the automotive aftermarket.”
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