ERAL
Apparel Factory
1,008
Storage Locations
50 cases
Peak Inbound/Outbound Efficiency Per Hour
26 cases
Storage Density Per Square Meter
7 days
Complete Deployment
ERAL
ERAL is a pioneering company that has carved a niche for itself in the dynamic and ever-evolving fashion industry. However, as the business expanded, it encountered various challenges in its semi-finished product warehouse.
One of the major hurdles ERAL faced was the inefficient production and kitting process. The traditional methods were time-consuming and hindered the company's ability to meet the increasing demands of its customers. Additionally, data management became a cumbersome task, with manual processes leading to errors and delays in accessing critical information.
Furthermore, the storage density in the warehouse posed a significant challenge. As the company acquired more inventory, the lack of optimized storage solutions resulted in wasted space and reduced operational efficiency. ERAL knew that it needed a revolutionary solution to overcome these obstacles and continue its upward trajectory.
Enter Hai Robotics, a cutting-edge technology provider specializing in intelligent warehousing solutions. With their expertise and innovative approach, Hai Robotics transformed ERAL's apparel warehouse into an intelligent plant.
--Customized items, increasing demand for multi-variety. Production in small batches.
--Warehouse demand is scattered. The processing completion time of each line type piece is different.
--Complex kitting process with thousands of items.
--The low-density storage area is designed for manual picking.
--Robot quantity & type: 2 units, A42
--Charging stations：2
--Workstation type & quantity: 2 inbound workstations + 1 outbound workstation
--Shelving height: 4000mm
--Case type/size: tote 650mm(L)×440mm(W)×400mm(H)
By implementing Hai Robotics' advanced technologies, ERAL witnessed a remarkable improvement in its production and kitting processes. Automation streamlined these operations, reducing lead times and enabling the company to meet the growing demands of its customers more effectively.
Moreover, Hai Robotics' intelligent system revolutionized data management for ERAL. This not only saved valuable time but also enhanced the accuracy and reliability of data, allowing ERAL to make informed decisions swiftly.
Perhaps the most significant impact of Hai Robotics' solution was the optimization of storage density. Through their state-of-the-art technology, ERAL was able to maximize every inch of its warehouse, significantly reducing the storage area required. This not only saved costs but also allowed for the seamless expansion of inventory without compromising operational efficiency.
--Warehouse area: 47㎡, storage area: 38㎡, achieving 1,008 storage locations and 26 cases/sqm storage density.
--Each robot can carry up to 8 cases, significantly improving efficiency.
--HaiPick robots dock directly with workstations for inbound and outbound processes reducing manual operation.
--Inbound/outbound efficiency achieves 35 cases/hour, with a peak of 50 cases/hour.
--The HaiPick robots realizes outbound processes based on complete set of materials, significantly improving efficiency and accuracy.
--Automated picking and kitting processes.
--1 week for deployment, 1 month to go live.
