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Leading Apparel Brand

Smart Distribution Center

4 weeks Implementation Time

4 Weeks

Implementation Time

7m Vertical Storage

7m

Vertical Storage

11,000+ storage locations

11,000+

Storage Locations

700+ totes/h  Outbound Efficiency

700+ totes/h

Outbound Efficiency

About the Client

Our customer is a globally renowned leader in the outerwear market, celebrated for its premium down jackets and fashion apparel. With a strong presence in both B2B and B2C sectors, they sought to enhance their warehousing operations to meet growing customer demands.

They chose Hai Robotics without hesitation, confident in the reliable innovation and unwavering quality that has defined their trusted partnership since 2021. This enduring relationship reflects their deep trust in Hai’s commitment to delivering cutting-edge, dependable solutions that consistently drive operational excellence.

 

HaiPick Climb case study video

The Challenge

Their facility faced several key challenges that impacted order fulfillment efficiency:

  • Growing Demand, Limited Space: Needed to boost outbound throughput within existing warehouse constraints.

  • Rising Labor Costs & High Turnover: High regional labor costs and employee turnover created operational instability and increased expenses.

  • Need for Standardized Operations: Required a more standardized and streamlined operational process to enhance consistency and reduce errors.

 

Our Solution

To address these challenges, they partnered with Hai Robotics to implement HaiPick Climb, the cutting-edge Automated Storage and Retrieval System (ASRS) solution. The first phase implemented system comprises:

  • Storage area: 800 sqm

  • Racking height: 7m

  • Robots: 20 HaiClimbers

  • Workstations: 2 Workstations

  • Tote size: 600x450x400 mm

  • Storage capacity: 11,000+ storage locations

    Key Benefits and Results

    The HaiPick Climb solution delivered significant improvements across their warehousing operations:

    • Rapid Deployment & ROI: Successfully deployed in just 4 weeks, enabling a quick return on investment.

    • Maximized Storage Density: Supports 11,000+ storage locations, achieving a storage density of 14+ totes per square meter.

    • Increased Throughput: Significantly improved outbound efficiency with 700+ totes per hour.

    • Improved Operational Efficiency: Standardizes operational processes, reducing manual errors and enhancing overall efficiency.

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