HaiPick Climb
Built on a proven foundation, the evolved HaiPick Climb is a simplified Automated Storage and Retrieval System (ASRS), designed to help warehouses increase storage density, boost throughput, and adapt workflows to real operational needs.
Evolved Performance, Same Simplicity
HaiPick Climb is designed for warehouses that need to store more inventory, fulfill orders faster, and adapt workflows over time, all within a system that is simple to implement, operate, and scale. Built on the existing HaiPick Climb platform, the latest upgrade reflects real-world feedback from our customers and partners, addressing evolving operational demands across modern warehouse environments.
Unlike conventional ASRS solutions that rely on heavy infrastructure and rigid configurations, HaiPick Climb uses a compact, modular design that allows warehouses to achieve both performance and practicality.
Maximizing Space and Storage Efficiency
Warehouse space is expensive, and expanding isn’t always an option. HaiPick Climb helps you unlock more capacity within your existing footprint, so you can grow without relocating or rebuilding.
By combining compact robots, narrow aisles, and optimized racking layouts, you can fully utilize vertical storage, turning unused airspace into productive inventory capacity.
If you're facing high-density storage needs, HaiPick Climb’s double-deep design allows you to store up to 45,000 totes within a 1,000 m² (10,700+ square feet) footprint. That means more SKUs, higher throughput potential, and stronger ROI per square meter, especially in space-constrained facilities.
High Throughput, Consistent Performance
When order volumes spike, your operations can’t afford slowdowns. HaiPick Climb helps you maintain fast, consistent throughput, even during peak demand, so service levels stay protected.
Robots move freely across aisles, racks, and vertical levels to retrieve any tote and deliver it directly to workstations in under 2 minutes. That means less travel time, fewer bottlenecks, and faster order fulfillment without increasing labor pressure.
Powered by the HaiQ software platform, the system continuously optimizes storage, order flow, and robot assignments so your warehouse runs smoothly, efficiently, and with minimal idle time.
These capabilities make it easier to handle high-frequency, high-volume, or peak-demand operations while keeping throughput consistent, up to 4,000 totes per hour within 1,000 m² (10,700+ square feet).
Optimized Storage
Frequently picked SKUs are organized closer to workstations for faster access.
Efficient Order Flow
Orders are grouped by type and prioritized dynamically to speed up fulfillment.
Smart Robot Management
Robots are assigned tasks based on location and workload, with optimized paths that minimize travel and idle time.
Simplicity Across the System Lifecycle
As your operations evolve, managing complexity shouldn’t become an added burden. HaiPick Climb is designed to keep deployment, expansion, and daily operations simple. This allows you to scale and adapt without adding operational strain, maintaining efficiency over time without unnecessary complexity.
Easy to Implement
Automation shouldn’t require major changes to your facility. HaiPick Climb needs minimal infrastructure preparation, making it easy for you to deploy in both brownfield upgrades and new warehouses, so you can get the system running quickly and start realizing value without complex installation or prolonged disruption.
Easy to Scale
As your order volumes grow, you can increase capacity incrementally by adding robots, racks, or workstations, without redesigning your system or disrupting ongoing operations. Start with what you need today, and expand seamlessly as your business grows.
Easy to Maintain
HaiPick Climb supports safe, controlled access to robot areas through HaiVest, Hai Robotics’ wearable safety solution, enabling your teams to perform quick maintenance tasks inside the system without interrupting ongoing operations.
Flexible Configurations That Fit Real Workflows
HaiPick Climb can be configured to meet different operational needs, all within a single, simple system. Whether your goal is high-throughput order picking, full-case direct handling, or saving space, different workstation types can be combined within the same system to support B2C piece picking and B2B retail fulfillment, adapting to real operational needs.
1-to-1 High Performance Workstation
Ideal for high-throughput operations, inventory and order totes are delivered directly to the operator for side-to-side picking without walking or extra handling.
- Handles up to 600 totes per hour
- Automated order tote switching
- Continuous flow without efficiency fluctuation
- Minimized walking and manual handling
Auto Tray & Detray Workstation
Automatically loads and unloads trays, so cartons and items can be handled without decanting. Products remain in their original packaging while fitting into automated workflows.
- Handles up to 200 totes per hour
- Efficient full-case handling
- Reduces heavy lifting for safer handling
- Maintain original packaging without decanting
On-Robot Picking Workstation
Designed for tight spaces, this compact workstation is easy to deploy or relocate, with robots delivering totes directly to the operator for simple pick-and-place. Ideal for efficient piece picking.
- Handles up to 340 totes per hour
- Compact and flexible layout
- Fast installation and easy relocation
- Ergonomic design for operator comfort
U-shaped Conveyor Workstation
Automatically supplies empty containers and receives filled ones, eliminating manual tote handling and ensuring a continuous flow. Ideal for piece-picking inbound and outbound workflows.
- Handles up to 200 totes per hour
- Flexible design for real needs
- Minimizes walking and manual handling
- Continuous tote supply for uninterrupted operations
Conveyor Interface
Integrates directly with upstream conveyor systems to receive filled containers, ensuring smooth put-away for full-case deliveries and container swaps. Ideal for workflows with connected upstream processes.
- Handles up to 230 totes per hour
- Smooth integration with upstream workflows
- Space-efficient design for flexible layouts
- Optional weighing and dimensioning functions
What makes HaiPick Climb?
HaiClimber Robots
HaiClimber robots are the backbone of the HaiPick Climb system, enabling high throughput, high storage density, and flexible workflows.
Compact and agile, they move freely beneath and between racks, providing fast access to every tote. Their design supports narrow aisles, tall racking, and dense layouts, helping your warehouses maximize storage without slowing order fulfillment.
Workstations
HaiPick Climb workstations are an integral part of the system, designed to make order fulfillment faster, more accurate, and easier to operate.
With multiple workstation types available, you can configure and combine them to match different workflows and throughput requirements, allowing the system to adapt as operational needs evolve. Together, they help your teams work efficiently and maintain high order picking accuracy.
HaiQ Software
HaiQ orchestrates storage, orders, and robots to keep the entire HaiPick Climb system running at high and consistent throughput. By smartly assigning tasks, optimizing robot paths, and prioritizing orders in real time, HaiQ helps your warehouses fulfill orders faster with smooth, efficient operations.
With real-time visibility into system performance, your teams can quickly identify bottlenecks, adjust workflows, and maintain stable performance during both daily volumes and peak periods.
Racking & Containers
HaiPick Climb uses standard cross-bar racking with narrow aisle layouts to maximize storage within the same footprint. This space-efficient design allows your warehouses to achieve high storage density without complex structural requirements, making the system easier to deploy in both new and existing facilities.
The system supports multiple container sizes and formats. In addition to standard totes, tray handling enables direct processing of customized cartons, items with original packaging, or heavier items without decanting. This allows your warehouses to automate while keeping existing packaging and fulfillment workflows unchanged.
Ready to Transform Your Warehouse?
Contact us to explore how HaiPick Climb can elevate your warehouse operations.