Automation Solutions for Fashion & Apparel Logistics
Fashion and apparel logistics are operating under unprecedented pressure. Shortened product lifecycles, expanding size and color matrices, and omnichannel fulfilment demands have transformed warehouses from cost centers into strategic enablers.
Today’s apparel operations must support rapid assortment changes, store-ready replenishment, and fragmented e-commerce orders - often from the same inventory pool and within the same facility. To stay competitive, fulfillment must become faster, more adaptable, and capable of evolving without structural overhaul.
Trusted by Industry Leaders
All Your Apparel Fulfillment Needs, Covered
Fast handling of complex assortments
Maintain speed and accuracy across a high SKU variety, frequent collection changes, and fragmented orders.
Store-ready and omnichannel fulfillment
Support sequenced store replenishment and e-commerce fulfillment from one unified inventory pool.
Returns reintegrated without disruption
Bring returned items back into available stock quickly to protect sell-through windows.
Higher capacity without higher cost
Scale throughput and storage within existing space and labor constraints.
Fast Fulfillment for High SKU Volatility
Apparel assortments are constantly changing. HaiPick Systems are designed to keep fulfillment fast and accurate as SKU mix, size curves, and collections evolve week by week.
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Goods-to-person fulfillment eliminates walking and reduces picking time, even for fragmented apparel orders.
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Smart order grouping and sequencing logic support rapid processing of mixed SKU orders and store replenishment flows.
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Consistent accuracy at scale, maintaining reliable order quality during seasonal peaks and new collection launches.
Store-Ready and Omnichannel Fulfillment from One System
Apparel warehouses increasingly serve two opposing flows: precision-driven store replenishment and fast, unpredictable e-commerce fulfillment. HaiPick enables both—without splitting inventory or workflows.
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Sequenced picking for store-ready delivery, aligned with size curves, color groupings, and merchandising logic.
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Unified inventory pool serving B2B and B2C orders with equal service levels.
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Flexible fulfillment logic that adapts daily to shifting channel priorities without reconfiguration.
Higher Capacity with Lower Operating Cost
Space and labor constraints are structural challenges in apparel logistics. HaiPick increases capacity and stabilizes performance within the footprint and workforce you already have.
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Vertical storage up to 10–12 meters unlocks high-density capacity without expanding buildings or adding mezzanines.
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Consistent throughput with smaller teams, enabled by simplified tasks and goods-to-person workflows.
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Predictable performance at scale, maintaining fast order cycles and high accuracy during peaks.
Built to Evolve with Fashion Cycles
Fashion growth rarely follows a straight line. HaiPick Systems are engineered for continuous adaptation, allowing apparel operations to scale and reconfigure as the business evolves.
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Modular scalability, adding robots, racks, or workstations independently as assortments and volumes grow.
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Fast deployment options, including HaiPick Climb for rapid go-live in brownfield or fast-growth environments.
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Future-ready architecture that supports phased expansion without downtime or structural redesign.
HaiPick Solutions for Automated Apparel Warehouses
HaiPick Climb
Simplified Efficiency
- Simple implementation and quick go-live with minimal floor requirements.
- Intuitive and simple to operate, with fast 30-minute training and higher picking accuracy.
- Fulfill orders in under 2 minutes, 34% faster than typical ASRS systems.
- High throughput with 4,000 totes outbound per hour in 1,000 square meters (10,763+ square feet) .
- Storage up to 12 meters (39+ feet) , offering 6x storage density.
- Storage capability of up to 30,000 totes in a 1,000 square-meter (10,763+ square-foot) facility.
HaiPick System 3
Maximum storage density, speed, and flexibility for high-throughput applications.
- Extreme-density vertical storage up to 12 meters (39+ feet) and 43 totes per square meter
- Up to 3x throughput for fast order fulfillment
- High-speed Companion Bots drive fast-moving items for ultimate order responsiveness
- Labor cost reduction up to 67%
- 99%+ order pick accuracy with batch picking up to 9 containers per run
- 24/7 operating capability and easy integration with existing WMS/WES
HaiPick System 1
Our essential goods-to-person solution. High-reach, high-density, and highly efficient inventory storage and retrieval for fast, accurate fulfillment that adapts and scales with your business.
- High-density vertical storage up to 12 meters (39+ feet).
- Up to 3x throughput for fast order fulfillment.
- Labor cost reduction up to 67%.
- 99%+ order pick accuracy with batch picking up to 9 containers per run.
- 24/7 operating capability and easy integration with existing WMS/WES.
- Flexible storage options with variable container types or no container if appropriate.
HaiPick System 2
All the benefits of System 1 — with added bulk and mixed-type storage capabilities.
- Automated mixed goods-to-person picking or material-to-line operations for small/medium/large, bulk, and/or irregular items stored together.
- High-density vertical storage up to 12 meters (39+ feet).
- Up to 6x increased efficiency, 5x reduced storage footprint, and 3x throughput.
- Labor cost reduction up to 67%.
- 99%+ order pick accuracy with batch picking up to 9 containers per run.
- 24/7 operating capability and easy integration with existing WMS/WES.
Desigual
Viladecans Distribution Center
7,980
Storage Locations
30,000 Units/day
Daily Delivery Efficiency
650 Cartons/hour
Throughput
3-4 Times
Improved Warehouse Efficiency
60-80%
Lower Operational Costs
99.99%
Picking Accuracy
This saves us a lot of time and money! It is very easy to manage this type of solution, both in terms of implementation as well as use by staff. Our teams’ experience with the integrator and Hai Robotics has been consistently positive.
This saves us a lot of time and money! It is very easy to manage this type of solution, both in terms of implementation as well as use by staff. Our teams’ experience with the integrator and Hai Robotics has been consistently positive.
Scalpers
Guillena Logistics Hub
100,000
double-deep storage locations
250
boxes per hour throughput
4,500
orders shipped in 5 hours
60%
warehouse footprint decrease
the scalability of the system, which allows both the expansion of storage capacity and the incorporation of new vehicles. Automation increases the speed of order preparation, compensates for the shortage of skilled labor, and minimizes errors, thus improving service quality and reducing costs.
the scalability of the system, which allows both the expansion of storage capacity and the incorporation of new vehicles. Automation increases the speed of order preparation, compensates for the shortage of skilled labor, and minimizes errors, thus improving service quality and reducing costs.
New Wave Textiles
Utrecht Warehouse
84,832
Storage locations (phase 1)
30%+
Storage capacity increased
532
Load carriers per hour designed capacity
99%+
Order picking accuracy
We are excited to see our warehouse operations transformed with HaiPick System 3. The system delivers the efficiency and scalability we need to continue serving our customers at the highest level.
We are excited to see our warehouse operations transformed with HaiPick System 3. The system delivers the efficiency and scalability we need to continue serving our customers at the highest level.
BOOT BARN
Kansas City Distribution Center
2x
Storage density
100%
Picking accuracy
50%
Lower labor costs
250%
Increased efficiency
Hai Robotics helped us achieve the throughput and capacity that we needed to support our 400 stores nationwide.
Hai Robotics helped us achieve the throughput and capacity that we needed to support our 400 stores nationwide.
NEPA
Logistics Center
50%
Labor savings
2.9 Million
Stored items
60,000
items/day B2B outbound
6,000
items/day B2C outbound
4,000
totes/day inbound
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Explore your future apparel warehouse
Discover how Hai Robotics can transform your apparel storage, improve warehouse garment handling, and unlock flexible storage solutions tailored to your business.