FAQ & Glossary

Empower Your Understanding of Warehouse Automation

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How can a warehouse choose the right picking strategy?

Choosing the right strategy depends on order volume, SKU mix, labor costs, and business peaks. For example, high-volume warehouses may benefit more from wave or batch picking, while zone picking works well for high SKU variety. Always run a pilot test and measure key metrics like throughput, error rate, and travel time before scaling.

What types of order‑picking methods are commonly used in warehouses?

Common warehouse picking methods include batch picking, zone picking, wave picking, and discrete (single-order) picking. Each method fits different operational needs—batch and wave are efficient for high volume, while zone picking limits travel distance and discrete picking suits small or custom orders.

How does warehouse automation improve order picking efficiency?

Automation speeds up the picking process by reducing walking time, minimizing manual decisions, and improving order accuracy. With goods-to-person robots or pick‑to-light systems, workers can focus on fewer, more valuable tasks, while errors and delays get significantly reduced.

How to calculate ROI for warehouse automation?

ROI is usually calculated by comparing the system investment to the operational savings automation brings. Key contributors include reduced labor and training costs, fewer picking errors, improved space utilization, faster order processing, and better customer satisfaction. Because automation optimizes multiple cost centers at once, most warehouses achieve ROI relatively quickly.  

To estimate your own ROI, you can try our interactive ROI Calculator for a quick, customized analysis.

What types of robots are used in automated warehouses?

Common technologies used in automated warehouses include goods-to-person robots, automated storage and retrieval systems (AS/RS), conveyor and sorting systems, and robotic picking units. These systems work together to reduce walking time, improve safety, maximize space utilization, and increase accuracy.

How does warehouse automation improve efficiency?

Warehouse automation boosts efficiency by reducing manual handling, minimizing picking errors, and speeding up order fulfillment. Automated systems streamline repetitive tasks, shorten processing time, and help warehouses handle peak demand without hiring extra labor. Overall, automation enables faster, more accurate, and more consistent operations.

What are the key benefits of adopting 3PL technology solutions?

Benefits include higher efficiency, improved accuracy, better scalability, real-time visibility, reduced costs, and strengthened competitiveness across the logistics network.

What is the role of big data analytics in 3PL logistics?

Big data empowers 3PLs to forecast demand, optimize routing, reduce supply chain costs, and improve customer collaboration through more accurate and predictive insights.

How does IoT improve visibility for 3PL operations?

IoT enables real-time tracking of shipments, monitoring of warehouse conditions, and optimization of resource allocation, helping logistics providers make faster and more informed decisions.

Why is warehouse automation important for 3PL providers?

Automation helps 3PL companies increase throughput, reduce labor dependency, improve accuracy, and adapt quickly to new customer demands—especially in multi-client environments.

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Automated Warehouse

A warehouse or logistics facility that utilizes automation technology, such as robotics, conveyor systems, and automated storage and retrieval systems, to perform various tasks and operations.

Bracket

An overhang connecting piece with a joist is installed at its end, hooked onto the upright.

Beam

A key component that is vertically hooked onto the upright and directly bears the vertical load of the goods in the cell. Beams are generally arranged in X direction.

Bay

Unit of number of inventory locations in X direction.

Bumper

A device that can protect against the colliding person or object when a person or object collides with the AGV in contact.

Batch Picking

Batch picking involves picking multiple orders simultaneously by collecting all the required items for each order in a single trip to the warehouse floor. It is often used when multiple orders contain the same or similar items, allowing for increased productivity and reduced travel time.

Buffer Shelving

A rack for temporary storage after the robot picks up the goods from the warehouse, which is mostly used for robot-people docking, and includes flow rack and shelf rack.

Buffer Wall

A rack for temporary storage after the robot picks up the goods from the warehouse, which is mostly used for robot-people docking, and includes flow rack and shelf rack.

Confidence

The level of certainty or trust in the accuracy, reliability, or effectiveness of a specific process, system, or operation in the warehouse or logistics industry.

Conveyor

A device for conveying materials, usually using a belt or roller.